If during the course of service or repairs, the commutation appears
unsatisfactory and warrants immediate attention, the source of poor
operation may be attributed to several causes.

The connections should

be checked to insure good electrical contact and the brushes replaced
if they are worn dangerously short.

Care should be exercised to use the

same grade and size of carbon brush, as these characteristics were deter-

mined when the machine was designed and are important contributing factors for satisfactory operation.
If there is excessive sparking in the machine, the brushes may be
improperly positioned on the commutator resulting in unbalanced comnutation,

This can be remedied by shifting the brush yoke to where there

is the least amount of sparking.
A rough or a dirty commutator, high mica, high or low bars, burned
bars, and flat bars represent the chief causes producing chattering and
noise.

It may be necessary to clean the commutator with fine grain

sandpaper applied to the surface with moderate pressure.

The brushes

must first be lifted from the commutator surface, and, if possible, the
machine should be driven without load to provide a constant rotation of
the armature at normal speed.

Emery paper and emery cloth should never

be used on a commutator because emery is an electrical conductor and
particles are likely to become imbedded in the mica segments between the
bars and cause short circuits.
While sandpapering offers the most satisfactory method for removing
dirt and small surface irregularities, it may become necessary to resurface a commutator which is badly out of true, by grinding or turning with
a tool having a rigid support.

The commutator connections should first

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